СИСТЕМА ECD > Недостаточная мощность или провал в работе двигателя

для подготовки Нажмите здесь


WIRING DIAGRAM

Refer to DTC P0087 (See page Нажмите здесь) and DTC P0088 (See page Нажмите здесь).

DESCRIPTION


Malfunction Condition
Main Trouble Area
Related Trouble Area
  1. Lack of power caused by abnormal fuel injection volume (supply pump malfunction or injector malfunction)
  2. Lack of power caused by intake air volume shortage (turbocharger malfunction, front exhaust pipe or exhaust manifold converter blocked)
  1. Injector malfunctions
    1. Injector sliding malfunction
    2. Injector stuck closed
    3. Injector stuck open
    4. Deposits in injector
    5. Injector circuit malfunction
  2. Abnormal common rail pressure
    1. Supply pump
  3. Abnormal intake air volume
    1. Turbocharger
    2. Front exhaust pipe blockage
    3. Exhaust manifold converter blockage
  1. Pressure limiter
  2. Intake air system leakage
  3. Intake air system blockage
  4. EGR system
  5. Fuel filter element is clogged
  6. Throttle valve
  7. Compression pressure
  8. Injector compensation code
  9. Fuel leak
  10. Glow plug
  11. Fuel pressure sensor
  12. Diesel turbo pressure sensor
  13. EDU (P0200 set simultaneously)
  14. Vehicle modifications
  15. Low quality fuel
  16. Frozen fuel
  17. ECM

УКАЗАНИЕ:
  1. Specified values in the following troubleshooting flowchart are for reference only. Variations in the Data List values may occur depending on the measuring conditions or the vehicle's age. Do not judge the vehicle to be normal even when the Data List values indicate a standard level. There are possibly some concealed factors of the malfunction.
  2. Check that the vehicle has not been modified in any way prior to the vehicle inspection.
  3. This troubleshooting procedure checks for the cause of an obvious lack of engine power (the vehicle speed does not reach the target speed in the high speed range) while the vehicle is being driven.


INSPECTION PROCEDURE

ПРИМЕЧАНИЕ:
  1. After replacing the supply pump, the ECM needs initialization (See page Нажмите здесь).
  2. After replacing the injector, the ECM needs registration (See page Нажмите здесь).

УКАЗАНИЕ:
  1. Before troubleshooting, conduct the following:
    1. Check the fuel quality.
    2. Check the fuel for air.
    3. Check the fuel system for blockages.
    4. Check the air filter.
    5. Check the engine oil.
    6. Check the engine coolant.
    7. Check the engine idling speed and the maximum engine speed.
    8. Check the vacuum pump.

1.CHECK HARNESS AND CONNECTOR IN ENGINE COMPARTMENT
  1. Check the wire harness and connector connections of common rail system components.

    УКАЗАНИЕ:
    Check the following components and systems:
    1. Sensors
    2. Supply pump
    3. Common rail
    4. Injectors
    5. EDU
    6. Turbocharger system
    7. Intake and exhaust system

    OK:
    The wire harnesses and connectors are connected securely.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


2.PERFORM CONFIRMATION DRIVING PATTERN

УКАЗАНИЕ:
Drive the vehicle according to the driving pattern below to allow the ECM to set DTCs relating to malfunctions of the fuel system, EGR system, and throttle valve. If DTCs are set, problem areas can be identified.

  1. Enter CHECK MODE (See page Нажмите здесь).

  1. Fully warm up the engine.

  1. Allow the engine to idle for 5 minutes or more.

  1. Drive the vehicle at more than 40 km/h (25 mph) for 1 minute or more (procedure "A").

  1. Decelerate and stop the vehicle (procedure "B").

  1. Repeat procedure "A" and procedure "B" 4 times or more.

  1. Stop the engine and wait for at least 10 seconds (procedure "C").

  1. Repeat procedure "A" and procedure "C" described above to set DTCs relating to the EGR system and throttle valve.

  1. Drive the vehicle at more than 70 km/h (43 mph) for at least 1 minute (to set DTCs relating to the supply pump).


NEXT


3.CHECK DTC OUTPUT (RELATING TO ENGINE)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / DTC.

  1. Read pending DTCs.

    Result:

    Result
    Proceed to
    DTC is not output
    A
    Engine related DTCs
    B



B
GO TO DTC CHART (Нажмите здесь)
A


4.PERFORM ACTIVE TEST BY INTELLIGENT TESTER (TEST FUEL LEAK)

УКАЗАНИЕ:
By performing this Active Test, the engine speed is maintained at 2000 rpm and the common rail internal fuel pressure is raised to the maximum operating pressure. As a result, a fuel leak check can be conducted while retaining the high common rail pressure.

  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Test the Fuel Leak.

  1. Visually check the supply pump, injector and fuel line located between the supply pump and common rail for fuel leaks and fuel pressure leaks. Also, perform the same check on the fuel line between the common rail and the injector.

    УКАЗАНИЕ:
    There may be fuel leaks inside the components, such as the supply pump.

    OK:
    No leakage.



NG
REPAIR OR REPLACE FUEL LEAKAGE POINT
OK


5.CHECK WHITE SMOKE
  1. Rev up the engine from idling to 3000 rpm several times to check whether white smoke is emitted from the exhaust pipe.

  1. Check that the intake system pipes and hoses are not excessively contaminated with oil.
    If white smoke is emitted from the intake system, its pipes and hoses are excessively contaminated with oil. If the presence of white smoke in the exhaust gas is confirmed, there is a high possibility of mechanical problems in the turbocharger or engine.

    Result:

    Result
    Proceed to
    No problems described above
    A
    White smoke emitted, or intake system pipes and hoses excessively contaminated with oil
    B



B
Перейдите к шагу 27
A


6.READ VALUE OF DIESEL TURBO PRESSURE SENSOR, MASS AIR FLOW METER AND FUEL PRESSURE SENSOR (MAP AND FUEL PRESS)
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine, warm it up and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List.

  1. Select the following menu items in order and read the values.

    1. MAP
    2. MAF
    3. Fuel Press

    Standard value:

    Item
    Engine Speed *1
    Standard Range
    Description
    MAP *2
    Ignition switch on (IG) (engine stopped)
    Same as atmospheric pressure
    Intake manifold internal pressure detected by diesel turbo pressure sensor
    Idling
    85 to 94 kPa (638 to 705 mmHg, 25.10 to 27.76 in.Hg)
    3000 rpm (no engine load)
    120 to 140 kPa (900 to 1050 mmHg, 35.44 to 41.34 in.Hg)
    3000 rpm (driving with full throttle acceleration) *5
    239 to 255 kPa (1793 to 1913 mmHg, 70.58 to 75.30 in.Hg)
    MAF *2, *4
    Ignition switch on (IG) (engine stopped)
    Less than 0.55 g/sec.
    Intake air volume detected by mass air flow meter
    Idling
    2.5 to 5.52 g/sec.
    3000 rpm (no engine load)
    49 to 60 g/sec.
    3000 rpm (driving with full throttle acceleration) *5
    124 to 136 g/sec.
    Fuel Press*3
    Idling
    37 to 43 MPa
    Common rail internal fuel pressure
    2000 rpm (no engine load)
    50 to 56 MPa
    3000 rpm (no engine load)
    60 to 66 MPa
    3000 rpm (driving with full throttle acceleration) *5
    150 to 156 MPa


    Result:

    Item
    Result
    Proceed to
    MAP, MAF, and Fuel press
    Standard range
    A
    MAP and MAF
    Outside standard range
    B
    Only MAP
    Outside standard range
    C
    Only MAF
    Outside standard range
    D
    Only Fuel Press
    Outside standard range
    E

    УКАЗАНИЕ:
    *1: The air conditioner switch and all accessory switches should be OFF with a fully warmed-up engine.
    *2: This value is indicated when the ambient temperature is 25°C (77°F), the atmospheric pressure is 101 kPa (758 mmHg, 29.83 in.Hg), and the stable boost pressure is maintained for approximately 10 seconds.
    *3: This value is indicated when the ambient temperature is 25°C (77°F), the atmospheric pressure is 101 kPa (758 mmHg, 29.83 in.Hg), and the vehicle is accelerated for approximately 10 seconds.
    *4: When the mass air flow meter malfunctions, the MAF output may deviate from the standard (referential) range when the engine idles and is accelerated from 3000 to 4000 rpm with full throttle acceleration.
    *5: Fully depress the accelerator pedal with the vehicle creeping at idle speed in 2nd gear.



B
Перейдите к шагу 24

C
GO TO DTC P0105, P0107, AND P0108 (RELATED TO DIESEL TURBO PRESSURE SENSOR)

D
GO TO DTC P0100, P0102, AND P0103 (RELATED TO MASS AIR FLOW METER)

E
Перейдите к шагу 32
A


7.READ VALUE OF INJECTOR (INJECTION FEEDBACK VAL AND INJECTION VOLUME)
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine, warm it up, and turn the tester on.

  1. Select the following menu items in order and read the values.

    1. Injection Feedback Val #1, #2, #3, and #4
    2. Injection Volume

    Standard value:

    Item
    Engine Speed*
    Standard Range
    Description
    Injection Feedback Val #1
    Idling
    -3.5 to 3.5 mm3
    Value of injector fuel injection volume compensates for differences in combustion condition of cylinders
    1. Positive values indicate control which corrects combustion degradation
    2. Negative values indicate control which corrects excessive combustion pressure
    3. If problems exist, "Injection Feedback Val" may deviate from the -3.5 and 3.5 mm3 range
    Injection Feedback Val #2
    Idling
    -3.5 to 3.5 mm3
    Injection Feedback Val #3
    Idling
    -3.5 to 3.5 mm3
    Injection Feedback Val #4
    Idling
    -3.5 to 3.5 mm3
    Injection Volume
    Idling
    2.8 to 7.3 mm3
    Fuel injection volume value controlled by ECU
    1. Controls NE signal, fuel temperature, engine coolant temperature, intake air temperature, boost pressure, atmospheric pressure, and EGR volume
    2. If problems exist, "Injection Volume" may be outside the standard range


    Result:

    Result
    Proceed to
    Standard range
    A
    Injection Feedback Val #1 to #4 and/or Injection Volume outside standard range
    B

    УКАЗАНИЕ:
    *: The air conditioner switch and all accessory switches should be OFF, and the engine should be fully warmed up.



B
Перейдите к шагу 14
A


8.CHECK INJECTOR COMPENSATION CODE
  1. Read the injector compensation code (See page Нажмите здесь).

    УКАЗАНИЕ:
    If the injector compensation code is not correctly registered, it may cause malfunctions (See page Нажмите здесь).

  1. Check the injector compensation code.

    OK:
    Compensation code of the installed injector is the same as the one registered in the ECM.



NG
REGISTER INJECTOR COMPENSATION CODE
OK


9.RESET ECM
  1. Disconnect the cable from the negative (-) battery terminal for at least 2 minutes.

  1. Reconnect the cable to the negative (-) battery terminal.

  1. Check whether the malfunction has been successfully repaired by performing a driving test using the freeze frame data recorded at the time the malfunction occurred.

    OK:
    Malfunction has been repaired successfully.



NG
Перейдите к шагу 10
OK

CHECK FOR INTERMITTENT PROBLEMS (Нажмите здесь)  

10.BLEED AIR FROM FUEL SYSTEM
  1. To bleed air from the priming pump, pump the priming pump until it becomes hard and cannot be pumped any more.


NEXT


11.CONFIRM WHETHER LACK OF POWER HAS BEEN SUCCESSFULLY REPAIRED
  1. Check whether the lack of power has been successfully repaired by performing a driving test. Use the freeze frame data recorded at the time the malfunction occurred.

    OK:
    Malfunction has been repaired successfully.



NG
Перейдите к шагу 12
OK

END 

12.INSPECT GLOW PLUG ASSEMBLY


    E110714
  1. Disconnect the glow plug wire.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    Glow plug terminal - Body ground
    20°C (68°F)
    Approximately 0.95 Ω

    УКАЗАНИЕ:
    If any one of the glow plugs has an open malfunction, the engine power is insufficient only when the engine is cold.

    ПРИМЕЧАНИЕ:
    1. Be careful not to damage the glow plug pipes. Damaging them could cause an open circuit, or shorten the life of the glow plugs.
    2. Keep the glow plug free of oil and fuel while cleaning.
    3. Wipe any oil off the terminal and Bakelite washer with a clean, dry cloth during inspection.
    4. Do not apply more than 11 V to the glow plug as it could cause an open circuit.

  1. Reconnect the glow plug wire.



NG
REPLACE GLOW PLUG ASSEMBLY (Нажмите здесь)
OK


13.CHECK INTAKE SYSTEM
  1. Check for air leakage and blockage between the air cleaner and turbocharger.

  1. Check for air leakage and blockage between the turbocharger and intake manifold.

    OK:
    No leakage or blockage


NEXT

END 

14.IDENTIFY MALFUNCTIONING CYLINDER INJECTOR
  1. Follow the instructions in the table below according to the check result of the intelligent tester.

    УКАЗАНИЕ:
    This operation is based on the premise that the common rail pressure is normal.


    Standard value:

    Item
    Engine Speed*
    Reference Value
    Injection Feedback Val #1 to #4
    Idling
    -3.5 to 3.5 mm3
    Injection Volume
    Idling
    2.8 to 7.3 mm3

    УКАЗАНИЕ:
    *: The air conditioner switch and all accessory switches should be OFF, and the engine should be fully warmed up.


    Result:

    Injection Volume
    Injection Volume
    Injection Feedback Val #1 to #4
    Less than 2.8 mm3
    Between 2.8 and 7.3 mm3 (Normal)
    More than 7.3 mm3
    3.5 mm3 or more, -3.5 mm3 or less
    A
    B
    B
    Between -3.5 and 3.5 mm3
    -
    Normal
    C*

    Proceed to
    Inspection Area
    Descriptions
    A
    Inspect and repair cylinder injector with revised injection volume of less than -3.5 mm3:
    1. Perform power balance inspection and identify malfunctioning cylinder
    2. Replace malfunctioning cylinder injector
    Abnormal value cylinder injector injects excessively large quantity of fuel
    B
    Identify malfunctioning cylinders by conducting power balance inspection:
    1. Perform power balance inspection to identify malfunctioning cylinders
    2. Clean malfunctioning cylinder injector, check, and repair it
    Abnormal value cylinder injector injects excessively small quantity of fuel:
    1. Fuel injection volume too low due to injector nozzle being blocked by deposits
    2. Abnormal value cylinder injector compression decreases
    3. Abnormal value cylinder injector injects excessively large quantity of fuel
    C
    Inspect and repair all cylinder injectors:
    Clean all cylinder injectors, inspect, and repair them
    All cylinder injectors inject excessively small quantity of fuel:
    Fuel injection volume too low due to all cylinder injector nozzles being blocked by deposits

    УКАЗАНИЕ:
    *: When the Injection Volume displayed on the tester is large despite the Fuel Pressure and Injection Feedback Val #1 to #4 in the Data List being normal, the injector may be clogged. In this case, there may be deposits inside or outside the tip of the injector.
    1. Despite the injector functioning normally, the indicated Injection Feedback Val #1 to #4 value may be outside the normal operating range due to compensation for other problems (such as low compression).
    2. Injection Feedback Val #1 to #4 is the value used to correct the fuel injection volumes of each cylinder, in order to optimize (compensate for the unevenness between) all the cylinder combustion conditions. If any of the cylinders malfunction, the fuel injection volumes for the normal cylinders are corrected simultaneously. As a result, the Injection Feedback Val #1 to #4 may deviate from the standard range.



B
Перейдите к шагу 16

C
Перейдите к шагу 21
A


15.PERFORM ACTIVE TEST BY INTELLIGENT TESTER (INJECTOR CUT FOR IDENTIFYING MALFUNCTIONING CYLINDER)
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Cylinder #1, #2, #3, and #4 Fuel Cut.

  1. Check the four cylinders in sequence to identify any faulty cylinders by performing the power balance inspection.

    УКАЗАНИЕ:
    1. If the engine idle does not change when an injector is disabled, the cylinder being tested is malfunctioning.
    2. If the cylinder being tested is normal, there will be a significant change in idle speed when the fuel injection is stopped for that cylinder.


NEXT

REPLACE INJECTOR ASSEMBLY OF MALFUNCTIONING CYLINDER (Нажмите здесь)  

16.PERFORM ACTIVE TEST BY INTELLIGENT TESTER (INJECTOR CUT FOR IDENTIFYING MALFUNCTIONING CYLINDER)
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Cylinder #1, #2, #3, and #4 Fuel Cut.

  1. Check the four cylinders in sequence to identify any faulty cylinders by performing the power balance inspection.

    УКАЗАНИЕ:
    1. If the engine idle does not change when an injector is disabled, the cylinder being tested is malfunctioning.
    2. If the cylinder being tested is normal, there will be a significant change in idle speed when the fuel injection is stopped for that cylinder.


NEXT


17.CHECK CYLINDER COMPRESSION PRESSURE
  1. Check the cylinder compression pressure (See page Нажмите здесь).

    Standard pressure:
    2700 kPa (27.5 kgf/cm2, 392 psi)

    Minimum pressure:
    2200 kPa (22.5 kgf/cm2, 320 psi)

    Difference between each cylinder:
    500 kPa (5.0 kgf/cm2, 71 psi)



NG
CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION
OK


18.CHECK MALFUNCTIONING CYLINDER'S INJECTOR FOR DEPOSITS

УКАЗАНИЕ:
If an injector is contaminated with the deposits, the fuel injection volume deviates from the standard range. This may cause malfunctions.

  1. Check the injector for any deposits.

    Result:

    Result
    Proceed to
    Injector condition: Deposits
    A
    Injector condition: No deposits
    B



B
REPLACE INJECTOR ASSEMBLY OF MALFUNCTIONING CYLINDER (Нажмите здесь)
A


19.CLEAN INJECTOR
  1. Wipe away the deposits from the tips of the injectors.

    УКАЗАНИЕ:
    1. Solvent or carbon removal agents help remove the deposits easily.
    2. Exercise extreme care not to damage the injectors while wiping off the deposits.


NEXT


20.READ VALUE OF INJECTOR (INJECTION FEEDBACK VAL AND INJECTION VOLUME)
  1. Reinstall the injector to the cylinder head.

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the tester on.

  1. Start the engine and warm it up.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List.

  1. Select the following menu items in order and read the values.

    1. Injection Feedback Val #1, #2, #3, and #4
    2. Injection Volume

    Standard value:

    Item
    Engine Speed*
    Reference Value
    Injection Feedback Val #1 to #4
    Idling
    -3.5 to 3.5 mm3
    Injection Volume
    Idling
    2.8 to 7.3 mm3

    УКАЗАНИЕ:
    1. The air conditioner switch and all accessory switches should be OFF with a fully warmed-up engine.
    2. When the values are outside the standard range, deposits inside the injector may be causing the problem.

    OK:
    The values are within the standard range.



NG
REPLACE INJECTOR ASSEMBLY OF MALFUNCTIONING CYLINDER (Нажмите здесь)
OK

END 

21.CHECK INJECTORS FOR DEPOSITS (EXCEPT FUEL ADDITION INJECTOR)

УКАЗАНИЕ:
If an injector is contaminated with the deposits, the fuel injection volume deviates from the standard range. This may cause malfunctions.

  1. Check the injector for any deposits.

    Result:

    Result
    Proceed to
    Injector condition: Deposits
    A
    Injector condition: No deposits
    B



B
REPLACE INJECTORS (Нажмите здесь)
A


22.CLEAN INJECTOR
  1. Wipe away the deposits from the tips of the injectors.

    УКАЗАНИЕ:
    1. Solvent or carbon removal agents help remove the deposits easily.
    2. Exercise extreme care not to damage the injectors while wiping off the deposits.


NEXT


23.READ VALUE OF INJECTOR (INJECTION FEEDBACK VAL AND INJECTION VOLUME)
  1. Reinstall the injector to the cylinder head.

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the tester on.

  1. Start the engine and warm it up.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List.

  1. Select the following menu items in order and read the values.

    1. Injection Feedback Val #1, #2, #3, and #4
    2. Injection Volume

    Standard value:

    Item
    Engine Speed*
    Reference Value
    Injection Feedback Val #1 to #4
    Idling
    -3.5 to 3.5 mm3
    Injection Volume #1 to #4
    Idling
    2.8 to 7.3 mm3

    УКАЗАНИЕ:
    1. *: The air conditioner switch and all accessory switches should be OFF with a fully warmed-up engine.
    2. When the values are outside the standard range, deposits inside the injector may be causing the problem.

    OK:
    The values are within the standard range.



NG
REPLACE INJECTORS (Нажмите здесь)
OK

END 

24.CHECK EGR VALVE ASSEMBLY
  1. Check the EGR valve assembly (See page Нажмите здесь).



NG
REPLACE EGR VALVE ASSEMBLY (Нажмите здесь)
OK


25.INSPECT DIESEL THROTTLE BODY ASSEMBLY
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Diesel Throttle Angle.

  1. Read the value.

    Standard value:
    Ignition switch on (IG):
    0%
    Idling (Warmed up engine):
    95%
    Accelerator pedal fully depressed:
    0%



NG
REPLACE DIESEL THROTTLE BODY ASSEMBLY (Нажмите здесь)
OK


26.CHECK INTAKE SYSTEM
  1. Check for air leakage and blockage between the air cleaner and turbocharger.

  1. Check for air leakage and blockage between the turbocharger and intake manifold.

    OK:
    No leakage or blockage



NG
REPAIR OR REPLACE MALFUNCTIONING PARTS
OK


27.CHECK TURBOCHARGER SUB-ASSEMBLY (MECHANICAL PROBLEM)
  1. Disconnect the air cleaner hose.

  1. Use a mirror to visually check the turbocharger for any mechanical problems.

  1. When the engine is cold, check that the impeller of the turbocharger rotates smoothly, and perform a contact check to confirm if it is damaged.

    OK:
    The impeller rotates smoothly and is not damaged.

  1. Reconnect the air cleaner hose.



NG
REPLACE TURBOCHARGER SUB-ASSEMBLY (Нажмите здесь)
OK


28.CHECK VACUUM HOSE (TURBOCHARGER - VRV, VRV - VACUUM PUMP)
  1. Check that the vacuum hoses are installed correctly.

  1. Check the vacuum hoses for any cracks and damage.

  1. Check the vacuum hoses for air leaks and any blockage.

    OK:
    The vacuum hoses are correctly connected.



NG
REPAIR OR REPLACE VACUUM HOSE
OK


29.CHECK VRV FOR TURBOCHARGER CONTROL
  1. Check the VRV (See page Нажмите здесь).



NG
REPLACE VRV FOR TURBOCHARGER CONTROL (Нажмите здесь)
OK


30.INSPECT TURBOCHARGER ACTUATOR
  1. Inspect the actuator.

    OK:
    The valve has no contamination and it moves smoothly.



NG
REPLACE TURBOCHARGER SUB-ASSEMBLY (Нажмите здесь)
OK


31.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine, warm it up and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List.

  1. Select the following menu items in order and read the values.

    1. MAP
    2. MAF
    3. Fuel Press

    Standard value:

    Item
    Engine Speed *1
    Standard Range
    Description
    MAP *2
    Ignition switch on (IG) (engine stopped)
    Same as atmospheric pressure
    Intake manifold internal pressure detected by diesel turbo pressure sensor
    Idling
    85 to 94 kPa (638 to 705 mmHg, 25.10 to 27.76 in.Hg)
    3000 rpm (no engine load)
    120 to 140 kPa (900 to 1050 mmHg, 35.44 to 41.34 in.Hg)
    3000 rpm (driving with full throttle acceleration) *5
    239 to 255 kPa (1793 to 1913 mmHg, 70.58 to 75.30 in.Hg)
    MAF *2, *4
    Ignition switch on (IG) (engine stopped)
    Less than 0.55 g/sec.
    Intake air volume detected by mass air flow meter
    Idling
    2.5 to 5.52 g/sec.
    3000 rpm (no engine load)
    49 to 60 g/sec.
    3000 rpm (driving with full throttle acceleration) *5
    124 to 136 g/sec.
    Fuel Press*3
    Idling
    37 to 43 MPa
    Common rail internal fuel pressure
    2000 rpm (no engine load)
    50 to 56 MPa
    3000 rpm (no engine load)
    60 to 66 MPa
    3000 rpm (driving with full throttle acceleration) *5
    150 to 156 MPa

    УКАЗАНИЕ:
    *1: The air conditioner switch and all accessory switches should be OFF with a fully warmed-up engine.
    *2: This value is indicated when the ambient temperature is 25°C (77°F), the atmospheric pressure is 101 kPa (758 mmHg, 29.83 in.Hg), and the stable boost pressure is maintained for approximately 10 seconds.
    *3: When the mass air flow meter malfunctions, the MAF output may deviate from the standard (referential) range when the engine idles and is accelerated from 3000 to 4000 rpm with full throttle acceleration.
    *4: Fully depress the accelerator pedal with the vehicle creeping at idle speed in 2nd gear.

    OK:
    The values are within the standard range.



NG
REPLACE TURBOCHARGER SUB-ASSEMBLY (Нажмите здесь)
OK

END 

32.CHECK AND REPLACE FUEL FILTER ASSEMBLY

NEXT


33.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and warm it up, and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List.

  1. Select the following menu item and read the values.

    1. Fuel Press

    Standard value:

    Item
    Engine Speed*
    Reference Value
    Fuel Press
    Idling
    37 to 43 MPa
    Fuel Press
    2000 rpm (no engine load)
    50 to 56 MPa
    Fuel Press
    3000 rpm (no engine load)
    60 to 66 MPa

    УКАЗАНИЕ:
    *: The air conditioner switch and all accessory switches should be OFF, and the engine should be fully warmed up.

    OK:
    The values are within the standard range.



NG
Перейдите к шагу 34
OK

END 

34.INSPECT COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR)


    A129367E02
  1. Disconnect the fuel pressure sensor connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    5 (PR) - 4 (E2)
    Always
    16.4 kΩ or less
    2 (PR2) - 3 (E2S)
    Always
    16.4 kΩ or less
    5 (PR) - 6 (VC)
    Always
    3 kΩ or less
    2 (PR2) - 1 (VCS)
    Always
    3 kΩ or less

  1. Reconnect the fuel pressure sensor connector.



NG
REPLACE COMMON RAIL ASSEMBLY (Нажмите здесь)
OK


35.INSPECT SUPPLY PUMP ASSEMBLY


    A142899E01
  1. Disconnect the suction control valve connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 2
    20°C (68°F)
    1.9 to 2.3 Ω

  1. Reconnect the suction control valve connector.



NG
REPLACE SUPPLY PUMP ASSEMBLY (Нажмите здесь)
OK

CHECK AND REPLACE COMMON RAIL ASSEMBLY (PRESSURE DISCHARGE VALVE) 


































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